Celeros Flow Technology injects new life into 40 year outdated SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In ที่วัดแรงดัน to boost extraction on this project, the customer needed to increase water temperatures from 90° C to 140° C. However, there were concerns that the present pump could not be capable of deliver this requirement. Nozzle loads have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing box and affected operational efficiency. There had also been no upkeep interventions for many years – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh situations and with no common maintenance over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified enchancment in efficiency, saving the customer the fee and misplaced manufacturing time that could be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to verify that the nozzle masses would face up to the specified temperature increase. As a end result, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not only achieved the specified manufacturing enhance for the client, but also offered a extra sustainable and cost-effective solution than complete pump substitute. Using modern engineering and evaluation, we’ve been able to give the present pump a new lease of life and ensure it’s going to proceed to carry out well for so much of more years.”
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