Celeros Flow Technology injects new life into forty yr old SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. เกวัดแรงดัน – a Mather & Platt BB5 – was greater than 40 years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not have the ability to ship this requirement. Nozzle loads had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no maintenance interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh situations and with no regular maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might obtain the desired improvement in performance, saving the customer the price and misplaced manufacturing time that could be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle hundreds would withstand the specified temperature improve. As a result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are actually pleased with the end result of the SAGD pump improve. It has not solely achieved the specified production improve for the shopper, but in addition offered a extra sustainable and cost-effective answer than total pump alternative. Using trendy engineering and evaluation, we now have been in a place to give the existing pump a new lease of life and guarantee it’ll continue to carry out nicely for many more years.”
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