Festo’s answer helps obtain a twenty-fold increase in manufacturing

A twenty-fold enhance in production was the objective of the Croatian car cosmetics company Alfa Car. To achieve this, the entire production cycle, housed in a brand new production plant, was automated. Festo provided a complete answer for greater than 200 course of valves – including project administration.
A variety of totally different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car cosmetic merchandise. This requires advanced process automation options. The Croatian automobile cosmetics firm Alfa Car has taken a big step into the future: while constructing a new manufacturing plant, the whole production cycle was absolutely automated, from the uncooked supplies to the bottling line for the finished merchandise. เกจวัดแรงดันถังลม of focus was the seamless automation of the process valves.
A variety of totally different substances are saved, transported, blended and bottled in the production plant.
Customised full resolution
To handle the problem, the company worked together with the system integrator Arp Lučko and Festo. It would be Festo’s function to venture manage the automation of the process valves. To guarantee quick integration into the model new system and most reliability sooner or later manufacturing process, customised full solutions had been equipped that cover the complete vary, from the process valve models to the valve terminals. When choosing the mandatory components, specific consideration had to be paid to the potentially explosive environment.
Reliability counts
The communication between a lot of totally different automated ball valves and the new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers can be absolutely automated in this way. Using a single source for the ball valve solution took the pressure off both Alfa Car and Arp Lučko when it came to designing and installing the brand new system. The in depth coordination of the varied process valve suppliers, which Festo dealt with as a half of its venture administration transient, also made the venture simpler.
Automated course of valves guarantee dependable distribution of the substances within the varied process steps.

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