SEEPEX four.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the subsequent generation of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the main trade honest for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership within the field of clever and innovative solutions.
The similar applies to the opposite trade truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one considered one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services with ambition and fervour. The pump producer combines its digital options with the traditional pump business to give its customers more time for the essentials, scale back costs and simplify processes.
At the world fair for environmental technologies on the finish of May, international commerce guests will expertise the premiere of a totally automated answer with built-in Industry four.0 options. The present premium mannequin vary SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches and so forth. are actually a thing of the past in terms of maintenance. One click from a remote location and the stator is again in top form. The range, which was developed on the basis of customer necessities, makes upkeep work a lot easier and due to this fact helps to save time and prices. Retensioning ensures constant pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance times are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep may be easily carried out by one person. Suction or strain traces no longer have to be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate price is decreased because of put on and tear. The latest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room by way of analogue sign lines or digitally through varied fieldbus methods. Quick access on site on the pump could be achieved through a control panel or via Bluetooth utilizing an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, companies and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. pressure gauge enables focused evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or indicate that spare parts are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical data to allow predictive maintenance forecasting and identification of abnormal situations. By combining different sensor data, rules could be created to set off alarms. For instance, a reduced circulate rate at elevated pump speed compared to the pump’s particular person calibration curve would point out pump put on. This implies that if unintentional process changes are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data additionally enables SEEPEX to make extra accurate life cycle predictions for every pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that mixes the benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as much as 1000 meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this different to conventional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes within the type of a package deal unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can additionally be related to the Connected Services of SEEPEX as an growth.
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